Scope and Quality · tool 9 of 9
Cost of Quality
Cost of Quality: shows that preventing defects usually costs less than fixing them.
Best for: Justifying quality work · Time: 1 hour
Domain: Scope · Focus area: Planning
How it works
Cost of quality has two sides. Conformance is what you spend to get it right: prevention and appraisal. Nonconformance is what you pay for getting it wrong: internal failures, found before delivery, and external failures, found by customers.
- Prevention: training, standards, design reviews.
- Appraisal: tests, inspections.
- Failure: rework, scrap, returns, lost reputation.
How to apply it
- List your quality costs in those four groups.
- Estimate each from recent work.
- Move effort towards prevention.
- Track rework as a share of effort.
In practice
Two days of design review may save three weeks of rework in testing.
Pro tip
Track rework. It’s the most honest quality number a team has.
Quick check
A customer returns a faulty product. What cost is that?
Sources
- PMBOK® Guide, 8th edition, and The Standard for Project Management (PMI, 2025)
- J. M. Juran, Juran’s Quality Handbook
Last reviewed 2026-11-02 against the PMBOK® Guide, 8th edition · Practitioner review pending · How this guide is made